Best Metal Chop Saw

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If you work with metals, a chop saw is likely one of the tools that you use most frequently. Because cutting metals can be challenging and put a lot of stress on a blade, it’s critical that you choose a chop saw that will last.

Investing in a quality metal chop saw could save you considerable time and money in the future, as you won’t have to worry about project delays and expenditures from broken parts. So, which metal chop saw should you choose? Below, you’ll find a list of the five best metal chop saws available on the market today.

2019’s Best Metal Chop Saws

ImageProductPrice
PORTER-CABLE PCE700 15 Amp Chop Saw, 14'PORTER-CABLE PCE700 15 Amp Chop Saw, 14”
  • $107.00
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Evolution Power Tools RAGE2 Multi Purpose Cutting Chop Saw, 14-InchTOP RATEDEvolution Power Tools RAGE2 Chop Saw
  • $229.58
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DEWALT D28710 14-Inch Abrasive Chop SawDEWALT D28710 14-Inch Abrasive Chop Saw
  • $166.99
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Evolution Power Tools EVOSAW380 15-Inch Steel Cutting Chop SawBUDGET PICKEvolution Power Tools EVOSAW380 Chop Saw
  • $391.84
CLICK HERE TO BUY
Makita LC1230 12' Metal Cutting SawMakita LC1230 12-Inch Metal Cutting Saw
  • $430.30
CLICK HERE TO BUY

Last update on 2019-05-19 / Affiliate links / Images from Amazon Product Advertising API

When browsing online or at your local hardware store, it’s easy to become overwhelmed by the number of metal chop saws available. We feel that the five products listed below are the best metal chop saws for your shop.

PORTER-CABLE PCE700 15 Amp Chop Saw, 14”

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PORTER-CABLE PCE700 15 Amp Chop Saw, 14"
  • 15 Amp, 3,800 RPM motor with replaceable brushes
  • Quick-release material clamp
  • Cutting fence with miter adjustment

Last update on 2019-05-19 / Affiliate links / Images from Amazon Product Advertising API

The PORTER-CABLE PCE700 15 Amp Chop Saw is an affordable option for those needing a metal chop saw. There are also a few safety features that could make this a viable option as well.

The first thing that customers may notice is that this metal chop saw has a 15-amp, 3,800 RPM motor with replaceable brushes. This four-horsepower motor should provide you with enough power to cut through the toughest of metals. The replaceable brushes also help ensure the machine’s longevity as well.

You can also add a miter adjustment to this saw, making it easy to cut through fencing and other similar materials. The PCE700 has a heavy-duty steel base, making it easy for you to make your cuts. There is also a quick-release clamp, making it easy for you to cut material with angles up to 45 degrees.

We also like that the PCE700 comes with a spark deflector. Not only does this help keep you safe when cutting, but it also provides you with a clear line of sight.

The PCE700 weights 32 pounds and measures 22.7” x 14” x 17.1”. The blade diameter is 14”, as is the wheel diameter. The arbor size is 1”. The product is incredibly affordable, costing a little bit more than $100.

What We Like

  • Very affordable
  • Three-year limited warranty
  • Included spindle lock makes it easy to change blades

What Could Be Better

  • It could take a while to attach the miter replacement
  • You must use a vice wrench to adjust vice angles manually

Evolution Power Tools RAGE2 Chop Saw

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Evolution Power Tools RAGE2 Multi Purpose Cutting Chop Saw, 14-Inch
  • Multipurpose, cuts steel, aluminum, wood and plastics using a single blade
  • 1800-watt/15-Amp motor
  • 1450 RPM no load

Last update on 2019-05-19 / Affiliate links / Images from Amazon Product Advertising API

The RAGE2 Chop Saw from Evolution Power Tools is an excellent option if you need to cut multiple materials quickly and at once. Evolution included its multipurpose cutting technology into this metal chop saw. This technology allows you to cut aluminum, steel, and wood with nails with a single blade.

Not only is this blade convenient, but the company also built it to last. Tests showed that the included blade outlasted 20 abrasive discs. The other thing that stands out about this blade is the quality of its cuts. When cutting steel, you’ll find that there are no heat marks or burrs.

The blade does not produce any sparks either, another feature that not only keeps you safe but provides a high-quality product. You’ll likely find that your finished product is much easier to work with than it is with alternative methods, reducing the time you must spend cleaning up edges.

Lastly, the RAGE2 Chop Saw comes with a fast-action swivel clamp. Once you lock your material into place, it’s easy to make miter cuts of up to 45 degrees. The miter blade has 36 teeth that are tungsten carbide-tipped.

This product weights 46 pounds and measures 23” x 12” x 24”. It features an 1800-watt, 15-amp motor, which provides 1450 RPM. The blade on this saw measures 14”. It’s a bit pricier than some other options, costing around $230, but it could be an investment that is well worth your while.

What We Like

  • High-quality blade makes it easy to work with multiple materials
  • Workable finish reduces post-cut clean-ups
  • Extremely durable blade

What Could Be Better

  • The base of the unit is stamped steel, not cast steel
  • It could take ten to 15 minutes to change the angle of the blade
  • Unsightly plastic, unfished parts on some sections of the saw

DEWALT D28710 14-Inch Abrasive Chop Saw

DEWALT D28710 14-Inch Abrasive Chop Saw
  • 15 amp/4HP (maximum motor HP) motor provides overload protection, increasing performance, and durability, QUICK-LOCK Vise allows for fast...
  • Spindle Lock allows user to make wheel changes quickly and easily, On-board wheel change wrench allows for convenient storage
  • Ergonomically designed "D" handle provides a more comfortable hand position, reducing fatigue, 45-degree pivoting fence allows for fast and...

Last update on 2019-05-19 / Affiliate links / Images from Amazon Product Advertising API

This metal chop saw from DEWALT allows makes it easy for you to make quick adjustments to the blade. DEWALT included a QUICK-LOCK vise, enabling you to lock materials into place quickly. The company also added a spindle lock so that you can change the wheel instantly.

The wrench needed to change the blade remains attached, so you’ll never have to worry about losing it. We found that DEWALT’s system made it easier to replace the blade than on other chop saws.

Those interested in this product will also find that it comes with a D handle with an ergonomic design. If you are going to be using this metal chop saw for extended periods, or notice that your hand frequently hurts after cutting, this saw could be useful.

You may also find that the wheels on this saw are quite durable, primarily because they are high-performance aluminum oxide. The wheel’s high quality also allows for fast cutting and smoother operations.

The motor on this abrasive chop saw has 15 amps. The tool length is 18-3/16”, while the wheel arbor is 1”. The blade measures 14”. The saw weighs three pounds and measures 21.9” x 14.6” x 17”. The product costs a little bit less than $175.

What We Like

  • QUICK-LOCK vice makes it easy to adjust materials when cutting
  • Accessible wheel lock wrench makes it easy to change the blade
  • Ergonomic design allows you to cut for more extended periods without a problem

What Could Be Better

  • Heavy sparks
  • May not work well for cutting mild steel

Evolution Power Tools EVOSAW380 Chop Saw

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Evolution Power Tools EVOSAW380 15-Inch Steel Cutting Chop Saw
  • Dry metal cutting Chop saw; cuts metal with minimal heat or sparks and doesn't require coolant
  • 1800 watt / 15 amp motor with high torque gearbox; reduces motor load and improves steel cutting performance
  • Heavy duty cast aluminum base; for industrial metal cutting

Last update on 2019-05-19 / Affiliate links / Images from Amazon Product Advertising API

If you’re looking to make an investment in a high-quality chop saw, then the EVOSAW380 from Evolution Power Tools could be well worth your consideration. There are a couple of features on this saw that helps it stand out from competitors.

One of the most notable features on this chop saw is that the motor does not require coolant. Having to replace coolant or stop working so that the blade can cool down can not only be frustrating, but it can cost you valuable time as well. Evolution designed this blade so that there is minimal heat.

Additionally, this chop saw has the most massive blade out of any of the products on our list, measuring 15”. You can also purchase this saw in smaller sizes, including 9” and 7.25” if you’re looking for something a bit more convenient.

The EVOSAW380 also uses cold-cut technology, meaning there are minimal heat and burrs left behind after cutting. You’ll likely find that your post-cut product has a workable finish. The blade is quite durable, able to last for more than 1,000 cuts when working through 2” x 2” steel.

This saw weighs 55 pounds. The motor is 1800W. The product measures 21” x 13.5” x 26”. The saw is a bit costly, available for a bit less than $400.

What We Like

  • Lack of coolant reduces required maintenance
  • Pull-out collection tray collects metal chips and scraps
  • Spare carbon brush set comes included with this saw

What Could Be Better

  • The horsepower is a mere 2.4
  • The high price tag may not be suitable for all users

Makita LC1230 12-Inch Metal Cutting Saw

Makita LC1230 12" Metal Cutting Saw
  • 4 x faster cutting in light pipe, angle iron, tubing, conduit and channel than abrasive cut-off saws
  • Powerful 15 amp motor @ 120 volts. Quick release support fence adjusts 0-45° for miter cutting. Maximum cutting depth of 4-1/2 inch with...
  • D-shape handle for easy gripping

Last update on 2019-05-19 / Affiliate links / Images from Amazon Product Advertising API

If you need to adjust to miter cuts frequently, the Makita LC1230 saw could be ideal. That’s because it comes with a “Tool-less” guide plate that adjusts from zero to 45 degrees quickly and easily. The saw also comes with a shaft lock, which makes for easy blade changes with a wrench that stores on the device’s base.

Makita also says that this saw cuts four times faster when cutting materials such as light pipe, tubing, angle iron, and conduit. You’ll also find that this product has a carbide-tipped blade that should provide you with accurate cuts. Many of the cuts that we made during testing were free of burrs.

We also liked how sturdy the base of this saw was. Makita provided customers with a large, cast-aluminum base. We found that this made the saw quite sturdy. Makita also included a shavings collection tray, which helps make it easy to dispose of metal scraps.

The blade diameter on this saw is a bit smaller than some of the others on our list, measuring 12”. The arbor is 1”. The maximum load speed of the motor is 1,300 RPM. The saw measures 14.6” x 22.8” x 17.5.” and weighs about 42 pounds. Customers can purchase this saw for around $440.

What We Like

  • The miter is easily-adjustable
  • Cuts four times faster than other abrasive saws
  • Sturdy cast-aluminum base

What Could Be Better

  • Some may find that the blade on the saw is too small
  • The saw could be too expensive for customers who don’t cut metal frequently

Metal Chop Saw Buyer’s Guide

If you need to cut metal, investing in a chop saw could be well worth your while. Many people find that it’s easier to cut metal with a chop saw than it is with a grinder. However, if you’ve never purchased a metal chop saw, you may be curious about which features deserve the most consideration. Fortunately, we’ve provided you with a buyer’s guide to help simplify the process.

Cold v. Abrasive Blades

One of the first things you’ll notice when looking for chop saws is that you can choose between cold and abrasive blades. As their name indicates, cold saws stay cool throughout the cutting process and provide cuts that are clean and precise. After you cut your metal, it should not be too hot. There should be minimal sparks, and you should not notice burrs or heat marks.

Abrasive saws, on the other hand, do not provide cuts that are nearly as clean. You’ll need to use a grinder to smooth the edges of the metal after the fact. Although some may find this beneficial, the primary draw to abrasive saws is the fact that tend to be cheaper than cold saws.

There will likely be a lot of sparks when using an abrasive blade. Make sure that the chop saw you choose comes with a spark deflector to help protect yourself and surrounding materials. The best metal chop saws offer adjustable spark deflectors.

Angles

Another thing you’ll want to consider when purchasing a chop saw is its ability to cut at an angle. Many of the best metal chop saws allow you to cut at an angle of up to 45 degrees thanks to miter attachments. However, you should look into how long it will take for you to adjust the blade.

Changing the angle of the blade requires you to use a wrench of some sort. On some saws, it could take up to 15 minutes to change the angle of your cut. If you use metal chop saws frequently, you’ll want to find something that allows you to change the edge in a matter of minutes.

Motor Performance

Another critical element to consider is the motor on the saw. If you plan to cut through thick metal, you’ll need a motor that is powerful enough to do the job. Motors that are at least 15 amps tend to be the most durable and trustworthy.

If the motor on your saw is not powerful enough, the blade could deflect during your cut. A blade that deflects could both ruin the piece of metal that you’re working on and cause your blade to chip. So, the power of the motor should very much depend on the type of metal you’re cutting.

Vise

The vise on the saw is what allows you to lock your materials into place when cutting. You’ll want to make sure that the clamp is sturdy. However, if you make a lot of metal cuts quickly, it could also be worthwhile to find a vice that allows you to change materials rapidly.

Some of the best metal chop saws come with quick-release vices, which allow you to secure and unsecure your materials quickly.

Blade Durability

The last critical thing to consider when reviewing the best metal chop saws is the blades. Having to replace blades frequently could grow tedious and expensive. The blades on cold cut saws are typically more durable than the blades on abrasive saws, perhaps one of the reasons why cold cut saws are more expensive.

You’ll also want to make sure that the blade can cut through the materials you are going to cut. For instance, some blades allow you to move from steel to wood without having to change anything and are powerful enough to cut through wood with nails. Make sure that the design of your blade meets the needs of the materials you wish to cut.

Frequently Asked Questions

What blades can I use with my metal chop saw?

Upon purchasing a metal chop saw, many people wonder if they can replace the blades with others that they may have laying around their shop. For instance, imagine you have a gas-powered high-speed saw and wish to insert it into your 14” chop saw. Is this possible?

The answer is likely not. Chop saws typically use blades that are 1/8” to 7/64” thick. If you use a thicker blade, the motor of your chop saw likely won’t handle the excess weight.

Can you use the chop saw blade to clean burrs?

If you choose an abrasive blade, you may be tempted to use the side of the blade to grind away burrs. However, this is a hazardous practice. If you wish to clean burrs, make sure you use tools like a disc sander and combination belt.

Can I avoid making sparks while cutting?

Sparks are tough to avoid when using an abrasive blade. However, one trick that you can try is to feed the metal through the piece more quickly without slowing the wheel, which should help keep the metal cool.

Final Verdict

If you’re looking to purchase a metal chop saw, we feel that you can’t go wrong with any of the five products that we’ve listed. Each has its perks, and you should be able to find a saw that best meets your needs.

However, we feel that there is one clear-cut winner amongst the products we’ve listed. The RAGE2 Chop Saw from Evolution Power Tools is an excellent option. We liked how durable the blade was on this saw. You should have no problem moving seamlessly from one material to the other.

Sale
Evolution Power Tools RAGE2 Multi Purpose Cutting Chop Saw, 14-Inch
  • Multipurpose, cuts steel, aluminum, wood and plastics using a single blade
  • 1800-watt/15-Amp motor
  • 1450 RPM no load

Last update on 2019-05-19 / Affiliate links / Images from Amazon Product Advertising API

We also liked the quick-release vice on this product. If you’re someone who plans to use a chop saw frequently, the RAGE2 is an excellent choice.

If you don’t want to shell out $230 for the RAGE2, we would then recommend the PCE700 from PORTER-CABLE. Costing a bit more than $100, this is an excellent chop saw for those looking to add a device to their shop that they’ll use infrequently. Which saw will you buy? Leave a comment to let us know.

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